Smart Repair Cold Spray Solutions
Return Assets to Readiness in Record Time
Smart Repair™ combines advanced high-resolution 3D scanning with automated tool path generation and cold spray deposition technology to restore damaged components quickly, accurately, and cost-effectively. Designed for mission-critical applications, Smart Repair eliminates the complexity of traditional repair processes and enables fast, repeatable restoration of valuable assets.
A Smarter Approach to Component Restoration
Traditional repair methods often require extensive manual programming, specialized expertise, and lengthy setup times. Smart Repair streamlines the entire process with a digital workflow that transforms scan data into optimized cold-spray tool paths.
The result is a faster, more consistent repair process that minimizes downtime while extending component life and maintaining operational readiness.
Key Benefits
- Mission Assurance – Extend the service life of critical components and keep assets operational.
- Rapid Deployment – Scan-to-spray automation reduces setup time and eliminates manual programming.
- Adaptive & Flexible – Ideal for one-off repairs, damaged components, and hard-to-fixture parts.
- Industrial Reliability – Proven solid-state cold spray technology creates strong, metallurgically bonded repairs with minimal heat input.
The Smart Repair Workflow
Smart Repair uses a streamlined five-step process to move from damaged component to verified restoration.
1. Scan
High-resolution laser scanning captures the component's geometry and surface condition.
2. Analyze
Software identifies wear, damage, and areas requiring restoration.
3. Plan
Automated software generates optimized, collision-free tool paths for cold spray deposition.
4. Spray
The SST cold spray system deposits material with repeatable accuracy and consistency.
5. Verify
Post-repair inspection confirms dimensional restoration and repair quality.
Why Choose Smart Repair?
Smart Repair delivers measurable improvements throughout the repair process:
- Eliminates manual programming
- Reduces operator dependence
- Improves consistency and quality
- Lowers total repair costs
- Increases turnaround speed
- Maximizes asset utilization
Ideal Applications
Smart Repair is particularly well-suited for defense and industrial maintenance environments where asset availability and mission readiness are essential.
Industries Served:
- Aerospace
- Naval & Marine
- Ground Vehicles
- Support Equipment
Smart Repair helps organizations restore high-value components efficiently, reducing replacement costs and minimizing equipment downtime.
Ready to Learn More?
Whether you're restoring aerospace components, naval assets, ground vehicles, or support equipment, Smart Repair delivers an automated workflow from inspection to verified repair.
Contact our experts today to discuss your repair application and discover how Smart Repair can reduce downtime and extend component life.
