COLD GAS-DYNAMIC SPRAY TECHNOLOGY

It is a rare opportunity to participate in the emergence of a new technology and to witness the birth of new practical applications. After decades of theoretical physics research, cold spray technology is offering exciting opportunities for companies seeking a competitive advantage by streamlining existing processes, increasing value-added content, reducing scrap, and enabling recycling.

CenterLine is leading the way to provide users with practical and deployable low-pressure gas-dynamic spray solutions.

This Cold Spray process variation is quite different than the complimentary high-pressure process but the resulting coatings are essentially the same. This raises one of the issues confronting users and potential users of the process; that is, understanding the different terms and processes generally lumped together with the term Cold Spray.

The Cold Spray Process
   Some of the names used in conjunction with the Cold Spray process include:

o   Cold Gas-Coating Technique

o   Cold Gas-Dynamic Method (CGDM)

o   Cold Gas-Dynamic Spray Technology

o   Cold Gas-Dynamic Spray Method (CGSM)

o   Cold Spray

o   Cold Spray Processing

o   Dymet® [Obninsk Center for Powder Spraying (OCPS)]

o   Gas-Dynamic Spray (GDS)

o   High Speed Particle Deposition

o   Kinetic Metallization® [Innovative Technology, Inc.]

o   Kinetic Spray Process

o   Kinetic Spray Coating.

o   Kinetic Spray Coating Method

o   Supersonically Induced Mechanical Alloy Technology (SIMAT)

o   Vacuum Cold-Spray (VCS)

The term Cold Spray is widely used and will undoubtedly continue to be associated with the process. However, the term Cold Spray has such a wide use in metallurgy and other fields of endeavor that it simply does not fulfill the need for a process designation. It is desirable to have a process designation that does not rely on establishing the context of application before the meaning of the term is clearly understood.

For this reason, CenterLine chooses to employ the term coined by pioneering and leading experts in the technology. This term Cold Gas-Dynamic Spray is unique, unambiguous, and employs words that communicate the nature of the process.

Low-Pressure Cold Gas-Dynamic Spray

Pressure is included in the process designation to distinguish CenterLine’s proprietary system using commonly available shop compressed air from more sophisticated systems utilizing high-pressure inert gas.

Comparisons to Thermal Spray Processes

During implementation of the cold gas-dynamic spray process it has become apparent there is a need to make a clear distinction between the thermal and solid state spray processes. The early recognition of cold spray as a thermal spray process variation did not consider the need to clearly communicate unique requirements, especially those pertaining to health and safety. The distinction also helps communicate that the cold gas-dynamic spray process has different process parameters that enable a new range of surfacing applications. Thermal spray and solid state spray processes are complimentary. Neither should be judged on the successes or failure of one another in a particular process application.